2004 2014 f150 repair manual free download

This manual covers U. Model years from to are packed in this book. Downloading this repair manual is the first step in repair as it also comes with wiring diagrams. All the repair procedures are supported by detailed specifications, photographs, and exploded views. Apart of basic maintenance and repairs, you can also download free Ford wiring diagrams for all kinds of Ford cars including Ford Taurus, Ford Mustang, Ford Focus and etc.

Haynes has published a few more repair manuals for Ford Pickups over the years since Ford F was launched. They are often regarded as the most needed repair manual for Ford owners. Have something better than the Haynes repair manual for Ford cars? You may use the Contact Us feature to send us your free repair manual if you have one. PDF, Microsoft Word or any files are welcome.

Own a Ford Focus? Most of these repair manuals covering what a Ford F owners need to know. For example, routine maintenance, tune-up procedures, engine repair, cooling and heating problems, common air conditioning problems, fuel and exhaust, emissions control, check engine light, ac recharge hose, oil capacity, brake system, power steering problems, ignition, transmission fluid, transmission replacement cost, ac compressor fuse location, overdrive not working, suspension, cabin air filter, electrical systems, wiring diagrams, blend door repair, temperature display, bed dimensions, coil pack, navigation system, headlights, blower motor assembly, how to install a leveling kit on a Ford F pickup truck and many more.

This repair manual is based on a complete teardown and rebuild. It does not cover F, super Duty or diesel model. The Ford Pick-ups Haynes Repair Manual thru has almost everything you need to know to repair any Ford F built in between and This repair manual comes with many easy-to-follow photos and step by step guide.

Instructions are very clear and it definitely helps you to do a job quicker and cheaper. Besides, it also tells you the Ford F towing capacity. It guides you to diagnosis the problem of a Ford pickup truck and provides you the best and cheapest solution.

This manual covers U. Model years from to are packed in this book. Page Seating and Safety Restraints Additional equipment may affect the performance of the air bag sensors increasing the risk of injury. Please refer to the Body Builders Layout Book for instructions about the appropriate installation of additional equipment.

Children and air bags For additional important safety information, read all information on safety restraints in this guide. Page Seating and Safety Restraints How does the air bag supplemental restraint system work? The air bag SRS is designed to activate when the vehicle sustains sufficient longitudinal deceleration.

The fact that the air bags did not inflate in a collision does not mean that something is wrong with the system. Page Seating and Safety Restraints If the air bag has deployed, the air bag will not function again and must be replaced immediately.

If the air bag is not replaced, the unrepaired area will increase the risk of injury in a collision. When you install child seats with or without the LATCH system on the front passenger seat of vehicles that do not have a rear seat, the airbag cut-off switch should be turned to Page Seating and Safety Restraints The safety belts for the driver and right front passenger seating positions have been specifically designed to function together with the air bags in certain types of crashes.

When you turn OFF your air bag, you not only lose the protection of the air bag, you also may reduce the effectiveness of your safety belt system, which was designed to work with the air bag.

Child age 1 to Page Seating and Safety Restraints 3. Page To improve the fit of both the lap and shoulder belt on children who have outgrown child safety seats, Ford Motor Company recommends use of a belt-positioning booster. Booster seats position a child so that safety belts fit better.

They lift the child up so that the lap belt rests low across the hips and the knees bend comfortably. Page Seating and Safety Restraints Follow all instructions provided by the manufacturer of the booster seat. Never use pillows, books, or towels to boost a child. Page 36 kg 80 pounds using an upper torso harness and a belt-positioning booster. Ford recommends the use of a child safety seat having a top tether strap. Page Seating and Safety Restraints 1. Position the child safety seat in a seat with a combination lap and shoulder belt.

Pull down on the shoulder belt and then grasp the shoulder belt and lap belt together. While holding the shoulder and lap belt portions together, route the tongue through the child seat according to the child seat Page Seating and Safety Restraints 4. Insert the belt tongue into the proper buckle the buckle closest to the direction the tongue is coming from for that seating position until you hear a snap and feel the latch engage. Make sure the tongue is latched securely by pulling on it.

Page Seating and Safety Restraints 8. Allow the safety belt to retract to remove any slack in the belt. Before placing the child in the seat, forcibly move the seat forward and back to make sure the seat is securely held in place.

To check this, grab the seat at the belt path and attempt to move it side to side and forward. Page Seating and Safety Restraints 7. Before placing the child into the child seat, forcibly tilt the child seat from side to side and in forward direction to make sure that the seat is held securely in place. If the child seat moves excessively, repeat steps 5 through 7, try a different child safety seat, or properly install the child seat in a different position.

Position the child safety seat on the seat cushion. Route the child safety seat tether strap over the back of the seat and under the head restraint. Page Seating and Safety Restraints Rear seat tether strap attachment There are three loops of webbing just above the back of the rear seat along the bottom edge of the rear window in the SuperCab and SuperCrew.

These loops are to be used as both routing loops and anchor loops for up to three child safety seat tether straps. Follow the instructions in this chapter. Attaching safety seats with LATCH Lower Anchors and Tethers for Children attachments for child seat anchors Some child safety seats have two rigid or webbing mounted attachments that connect to two anchors at certain seating positions in your vehicle.

Your vehicle seat may have plain buttons, instead of this symbol, to indicate the location of the LATCH lower anchors. If you tightly install a LATCH infant or child safety seat with its own webbing-mounted attachments to the LATCH anchors on the front passenger seat of the Regular Cab, the front passenger sensing system may not automatically turn the airbag off. Note: The ignition key can not be removed from the ignition unless the gearshift lever is securely latched in P Park.

Page Driving Do not start your vehicle in a closed garage or in other enclosed areas. Exhaust fumes can be toxic. Always open the garage door before you start the engine.

See Guarding against exhaust fumes in this chapter for more instructions. If you smell exhaust fumes inside your vehicle, have your dealer inspect your vehicle immediately. Page Driving 4. Make sure the parking brake is set. BRAKE 5. Page Driving Make sure the corresponding lights illuminate or illuminate briefly. If a light fails to illuminate, have the vehicle serviced. Page Driving Starting the engine 1. If there is difficulty in turning the key, rotate the steering wheel until the key turns freely.

If a metal-to-metal, continuous grinding or continuous squeal sound is present, the brake linings may be worn-out and should be inspected by a qualified service technician. If the vehicle has continuous vibration or shudder in the steering wheel while braking, the vehicle should be inspected by a qualified service technician. Page Driving Parking brake To set the parking brake 1 , press the parking brake pedal down until the pedal stops. To release, pull the lever 2. Always set the parking brake fully and make sure that the gearshift is securely latched in P Park.

Under normal conditions, the Traction-Lok axle functions like a standard rear axle. The axle may exhibit a slight noise or vibration in tight turns with low vehicle speed. This is normal behavior and indicates the axle is working. Refer to Fuses and relays in the Roadside Emergencies chapter. If the fuse is not blown, perform the following procedure: 1.

Page Driving Always set the parking brake fully and make sure the gearshift is latched in P Park. Turn the ignition to the LOCK position and remove the key whenever you leave your vehicle. If the parking brake is fully released, but the brake warning lamp remains illuminated, the brakes may not be working properly. Drive not shown Drive is activated when the transmission control switch is pressed. Page Driving To help avoid personal injury, always use caution when in reverse and when using the RSS.

This system is not designed to prevent contact with small or moving objects. The system is designed to provide a warning to assist the driver in detecting large stationary objects to avoid damaging the vehicle. Provides optimal smoothness and fuel economy at high speeds. Move the transfer case lever through N Neutral directly to the desired position. Note: Some noise may be heard as the system shifts or engages; Page Driving will not engage while the vehicle is moving; this is normal and should be no reason for concern.

Page Driving Drive cautiously to avoid vehicle damage from concealed objects such as rocks and stumps. You should either know the terrain or examine maps of the area before driving. Map out your route before driving in the area. To maintain steering and braking control of your vehicle, you must have all four wheels on the ground and they must be rolling, not sliding or spinning.

Page Driving If your vehicle gets stuck If your vehicle gets stuck in mud or snow it may be rocked out by shifting between forward and reverse gears, stopping between shifts, in a steady pattern. Press lightly on the accelerator in each gear.

Do not rock the vehicle if the engine is not at normal operating temperature or damage to the transmission may occur. Page Driving Parking On some 4WD vehicles, when the transfer case is in the N Neutral position, the engine and transmission are disconnected from the rest of the driveline. Therefore, the vehicle is free to roll even if the automatic transmission is in P Park or the manual transmission is in gear.

Do not leave the vehicle unattended with the transfer case in the N Neutral position. Page Driving Sand When driving over sand, try to keep all four wheels on the most solid area of the trail. Avoid reducing the tire pressures but shift to a lower gear and drive steadily through the terrain.

Apply the accelerator slowly and avoid spinning the wheels. Page Ford Motor Company joins the U. Page Driving Descend a hill in the same gear you would use to climb up the hill to avoid excessive brake application and brake overheating. Do not descend in neutral; instead, disengage overdrive or manually shift to a lower gear.

When descending a steep hill, avoid sudden hard braking as you could lose control. If you nevertheless decide to equip your 4WD for off-road use with tires larger than what Ford Motor Company recommends, you should not use these tires for highway driving. Page Ford Motor Company recommends that caution be used with any vehicle equipped with a high load or device such as ladder racks or pickup box cover.

Page Vehicle Loading Driving the wheel rims for cars. Traction or brake capability may be limited and your vehicle may stall. Once through the water, always dry the brakes by moving your vehicle slowly while applying light pressure on the brake pedal. Note: For trailer towing information refer to Trailer towing found in this chapter or the RV and Trailer Towing Guide provided by your dealership.

GCWR Gross Combined Weight Rating — is the maximum allowable weight of the vehicle and the loaded trailer — including all cargo and passengers — Special loading instructions for owners of pickup trucks and utility-type vehicles For important information regarding safe operation of this type of vehicle, see the Preparing to drive your vehicle section in this chapter.

Towing trailers beyond the maximum recommended gross trailer weight exceeds the limit of the vehicle and could result in engine damage, transmission damage, structural damage, loss of vehicle control, vehicle rollover and personal injury.

Load equalizing hitch When hooking up a trailer using a load equalizing hitch, always use the following procedure: 1. Trailer lamps Trailer lamps are required on most towed vehicles.

Make sure all running lights, brake lights, turn signals and hazard lights are working. See your dealer or trailer rental agency for proper instructions and equipment for hooking up trailer lamps. Page 4x4 vehicles with electronic shift on the fly cannot be towed with any wheels on the ground. Page Operating the vehicle with the snowplow attached Ford recommends that the F— be limited to low speed, personal-use snow removal.

Do not use your vehicle for snow removal until it has been driven at least miles km. Page Driving Do not attempt to service, repair, or modify the air bag supplemental restraint system SRS or its fuses.

This program is separate from the New Vehicle Limited Warranty. Page Roadside Emergencies Canadian customers who require roadside assistance, call 1——— If you need to arrange roadside assistance for yourself, Ford Motor Company will reimburse a reasonable amount.

To obtain reimbursement information, U. Ford or Mercury vehicles customers call ; Lincoln vehicle customers call 1——— After an accident, if the engine cranks but does not start, this switch may have been activated. Page Roadside Emergencies The fuses are coded as follows. Page Roadside Emergencies Auxiliary relay box The relay box is located in the engine compartment on the left fender.

Page Ford. If the dissimilar spare tire or wheel is damaged, it should be replaced rather than repaired. Page Roadside Emergencies Removing the spare tire 1. Use the ignition key to remove the lock cylinder from the access hole of the bumper to allow access to the guide tube. Assemble the jack handle as shown in the illustration. Fully insert the jack handle through the bumper hole and into the guide tube through the access hole in the rear bumper. Page Roadside Emergencies 1. Block the diagonally opposite wheel.

Obtain the spare tire and jack from their storage locations. Do not start the engine when your vehicle is on the jack. Page Roadside Emergencies Page Jump Starting M14 x 2. Use only Ford recommended replacement fasteners. When a wheel is installed, always remove any corrosion, dirt or foreign materials present on the mounting surfaces of the wheel or the surface of the front disc brake hub and rotor that contacts the wheel.

Page Roadside Emergencies Do not attempt to push-start your vehicle. Automatic transmissions do not have push-start capability; doing so may damage the catalytic converter. Preparing your vehicle When the battery is disconnected or a new battery is installed, the transmission must relearn its shift strategy.

Page Roadside Emergencies 2. Connect the negative - cable to the negative - terminal of the assisting battery. Page Roadside Emergencies 4. Do not use fuel lines, engine rocker covers or the intake manifold as grounding points.

Do not connect the end of the second cable to the negative - terminal of the battery to be jumped. Page Roadside Emergencies Removing the jumper cables Remove the jumper cables in the reverse order that they were connected. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting boosting battery.

Page Roadside Emergencies 3. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions. Page Wrecker Towing Ford recommends your vehicle be towed with a wheel lift or flatbed. Do not tow with a slingbelt. Ford Motor Company has not approved a slingbelt towing procedure.

Page Customer Assistance Center at the number below. Away from home If you own a Ford or Mercury vehicle and are away from home when your vehicle needs service, or if you need more help than the dealership could provide, after following the steps described above, contact the Ford Customer Relationship Center to find an authorized dealership to help you. Page If you still have a complaint involving a warranty dispute, you may wish to contact the Dispute Settlement Board U.

In some states in the U. Ford is also If you did not take advantage of the Ford Extended Service Plan at the time of purchasing your vehicle, you may still be eligible.

Since this information is subject to change, please ask your dealer for complete details about Ford Extended Service Plan coverage options, or visit the Ford ESP website at www.

Page What kinds of cases does the Board review? The decisions of the Board are binding on Ford and, in some cases, on the dealer but not on consumers who are free to pursue other remedies available to them under state or federal law.

Page If your vehicle must be serviced while you are traveling or living in Central or South America, the Caribbean, or the Middle East, contact the nearest Ford dealership. Page Reporting Safety Defects U. These products are available from your dealer.

These may include hot wax treatments used by commercial car washes, tree sap, or other organic contamination. These quality products have been specifically engineered to fulfill your automotive needs; they are custom designed to complement the style and appearance of your vehicle. If your vehicle requires professional service, your dealership can provide the necessary parts and service. Set the parking brake, depress the clutch and place the gearshift in N Neutral. Block the wheels.

Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running. Battery 2. Transmission fluid dipstick automatic transmission 3. Engine oil filler cap 4. Power steering fluid reservoir 5. Engine oil dipstick 6. Brake fluid reservoir 7.